Smarter warehouse control from bulk receiving to bag dispatch.
A cloud-ready WMS designed for ALJAY fertilizers and crop-protection products—covering purchase-order receiving, batch and expiry control, QR/barcode-directed putaway, urea repacking, variance management, picking, loading, and dispatch.
One controlled process from ERP document to physical movement.
SAP/ERP remains the commercial and accounting system of record, while ALJAY WMS controls every warehouse scan, weight, batch, bin, variance and dispatch confirmation.
ERP Document
Approved purchase orders and sales orders are synchronized into the WMS integration queue.
Receive & Inspect
Capture delivered kilograms, batch, expiry, quality result, documents, damage and receiving variance.
Label & Auto-Bin
Generate an LPN QR/barcode and calculate the best compatible bin using capacity and storage rules.
Repack & Reconcile
Convert approved bulk urea kilograms into 50 kg bags while separating output, residual, spillage and variance.
Pick & Stage
Allocate using FEFO, scan the source bin and batch, then move verified quantities to customer staging.
Load & Confirm
Scan pallets to the truck, record dispatch details, and send the confirmed delivery quantity back to ERP.
Built around real ALJAY warehouse operations.
The landing-page layout introduces the module structure that will be connected to PHP and MySQL in the succeeding development phases.
Inbound Receiving
PO receiving, weighing, inspection, discrepancy approval and GRPO confirmation.
Inventory & Bins
Multi-warehouse stock, zones, capacities, batches, expiry and movement history.
Repacking & Yield
Bulk issue, 50 kg bag output, loose remainder, spillage, process loss and variance.
Sales Fulfillment
SO allocation, FEFO picking, staging, packing, loading and partial dispatch.
QR & Barcode
LPN labels, pallet labels, bin labels, camera scanning and printer-ready output.
Controls & Reports
Approvals, audit trail, alerts, cycle counts, variance and warehouse performance.
Track the kilograms behind every finished bag.
ALJAY WMS will retain kilograms as the base inventory unit while bags remain the handling and sales unit. Every repacking order reconciles actual material input against all recognized outputs.
- ✓Good bag outputCount, nominal weight and actual catch weight.
- ✓Loose usable remainderTransferred to a controlled bulk-remainder bin.
- ✓Documented lossSpillage, sampling, damage and approved process loss.
- ✓Unexplained varianceBlocked or routed for supervisor approval based on tolerance.
Prepared for deployment and SAP/ERP connectivity.
The first package is a responsive PHP layout preview. The production build will add secure MySQL authentication, API queues, permissions and live transaction processing without changing the approved visual system.